Most ERPs are Excel on a webpage — every entry needs a data-entry operator, so they never reach the floor. SewTrak runs on the phones and tablets at the machine: your floor staff execute their day in the app, the data captures itself, and implementation is painless by default.
The problems no garment ERP touches.
Owners live with these because the industry never solved them. SewTrak was built on them.
Six systems. One number.
Everything reads and writes the same production truth — so the plan, the line and the report can never disagree.
Plan the month in an afternoon.
The usual plan assumes a flat number per day — no line runs like that. SewTrak connects the OB and the balanced layout to a ramp-up curve, spreads the order colour by colour with each line's own quantity, start and layout, and auto-adjusts the plan as actuals come in. Level-loaded feeding behind the constraint; drag to move and the cascade follows.
Balance the line to the second.
Import the operation bulletin from Excel, SAM by SAM, versioned as methods improve. The balancer builds layouts against takt with real multi-skill rules — an operator absorbs nearby operations only on a machine they can run. The Yamazumi shows every operation's load: can do, did, and the pace the constraint allows.
An empty seat, covered in minutes.
Every operator carries machine categories; allocation is gated to seats they can run. When someone doesn't come in, the gap is the unfilled seat — SewTrak ranks the free floaters who can sit there, and reverts the cover on its own when the regular returns.
Loss in minutes, not opinions.
Every missed piece converts at that operation's SAM into standard minutes — additive across operations, ranked by reason and by operation, actionable this shift. A machine stoppage relabels measured loss; it never double-counts. And the unexplained share is named with its size, so "no reason recorded" becomes a task, not a mystery.
Built like the factory actually runs.
Not another ERP module. A planning and shop-floor system with the IE thinking built in.
AI-powered line selection & planning
The planner ranks every line for the order and shows its reasons. You stay in charge of the pick.
AI-assisted OB building & balancing
From bulletin to balanced layout in minutes — with the multi-skill rules an IE would apply by hand.
Dynamic line balancing
When the floor runs differently from the paper, the balance follows the actual pace — mid-order.
Paperless factory
Every role works on their own phone or device — capture, allocation, quality, maintenance. No registers to copy at 6 p.m.
Auto-adjust from actuals
Record the day and tomorrow's plan re-spreads itself. The plan and the floor never drift apart.
Techpack OCR
Drop the buyer's techpack — measurements and details extract into the style master, not into somebody's evening.
Actual CM cost control
Cost sheets meet captured production — the CM you actually made, order by order, not the one you quoted.
See it on your own orders.
Thirty minutes. Bring one running order and we'll plan it live.
The whole factory, covered.
Cost
Maintain
People
Review
Three chairs, one truth.
One number before breakfast.
Output, efficiency, OTIF and today's gaps — from anywhere, without calling three people who each have a different figure.
Act by the hour, not at month end.
Hourly boards, gap-first TV views and loss reasons ranked while the shift can still respond — not in next week's review.
Your standards, enforced by the system.
OBs, SAMs, layouts, skill grades and loss minutes — the whole IE chain in one place, versioned, and impossible to quietly ignore.
Book a live demo.
Thirty minutes on WhatsApp or a call. Bring one running order — we'll plan it, balance it and show you the hour-by-hour truth on it.